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To effectively select and use a steel file for specific processing needs, consider the following factors:
Workpiece Material
Select a steel file with the right hardness to match the material being processed. For instance, when working with hard steel, choose a file with a higher hardness to ensure effective filing and prevent wear.
Processing Requirements
Select the right file based on the required processing precision and surface roughness. A coarse file should be used for rough machining, while a fine file is suitable for precision work.
Workpiece Shape
The shape of the file should align with the shape of the workpiece. For example, shaper files (assorted files) are ideal for trimming small parts, while flat files are best suited for working on flat surfaces, outer circular surfaces, and convex arcs.
File Size
Select the file’s length and cross-sectional size based on the size of the workpiece’s surface and the amount of material to be removed.
Type of File Markings
File markings come in single and double patterns. Single-pattern files are ideal for soft materials, while double-pattern files are better suited for harder materials.
File Hardness Levels
Steel file hardness is typically measured on the Rockwell scale. Choose the appropriate hardness level based on the material and the processing requirements.
Maintenance of Files
Proper maintenance is essential to extend the lifespan of files. After use, clean the file thoroughly, remove any debris, and store it in a dry place to prevent rust and damage
National Standards
When selecting and using steel files, refer to the national standard GB/T 5806-2003 "General Technical Conditions for Steel Files" to ensure the files meet quality and technical requirements, ensuring optimal performance and safety
Holding Method of the File
The correct method of holding the file is crucial for improving work efficiency and reducing fatigue. Hold the file firmly with both hands, using the handle for better control, and maintain a comfortable grip.
Filing Techniques
Mastering proper filing techniques is key to achieving accurate results. Control the pressure applied during filing, maintain a consistent filing direction, and use smooth, even strokes to ensure effective material removal and a smooth finish.
By considering these factors comprehensively, you can correctly select and use a steel file to achieve the best processing results.